Gi-720 Stamping

Deep Drawn Stamping Components Inspection System

FOR DEEP DRAWN STAMPING COMPONENTS

The Gi-720 is a high-speed inspection system that uses a precision stainless steel conveyor belt to transport parts past multiple inspection stations. The system comes standard with eight proprietary vision cameras to detect dimensional variations and visual surface defects at inspection rates up to 600 parts per minute. The Multi-View vision system provides more than 360 part coverage by using a patented, sequenced lighting technique producing 16 part images (8 with backlighting & 8 with front lighting). With optional top, bottom, internal sensors and eddy-current parts are completely encompassed by inspection sensors, for unmatched defect detection. 

SPECS

  • Size: 192″ x 60″ x 84″   1600lbs
  • Rates: Up to 800 PPM
  • Part Diameter Range: 2mm-35mm
  • Part Length Range: 4mm-165mm
  • Power: 110v-240VAC 50-60Hz 1 Phase

Front Lighting

The same 8 cameras providing dimensional measurements, are also detecting surface imperfections such as; Damaged threads, scratches, gouges, flakes, burrs, smears, discoloration, chips, cracks, dents, laminations, plating/coating defects and porosity.

Back Lighting

Parts are transported through the Gi-720 on a conveyor, 8 cameras measure dimensional characteristics. All external part features are measured to max, min or average simultaneously or separately: Features such as lengths, diameters, radii, concentricity, straightness, and threads are measured to print specifications.

Advanced Vision sensors are optional for additional detection of such defects as missing features, cracks on the top and bottom of the part, or critical internal laminations. For missing heat treat and plating variations, Eddy Current can be added.

Inspection Criteria

Dimensional

Outer Diameter
Inner Diameter
Lengths
Concentricity
Roundness (ID)
Angles

Visual

Cracks
Porosity
Shocks
Grind Marks
Chatter
Dents / Scratches / Lamination

Optional Stations

Top Viewer

BottomViewer

Axial Viewer

Internal Viewer

Eddy Current

Laser Topography