VisionLab AQL
The VisionLab AQLfrom General Inspection is a patented fully automated 3d gauging system that provides complete part inspection within seconds.
Measurment Capabilities
The VisionLab-150 can handle parts up to 150mm length and 50mm diameter.
Gantry System
The 5-axis gantry system places each bin into one of 20 designated locations.
The gantry has integrated bin tracking that follows a preprogrammed schedule to select the appropriate bin to initiate the inspection process.
Parts Unloaded
The parts bin is emptied onto a conveyor that transports the parts to a backlit rotary feeder.
Parts Unloaded
Gi’s Proprietary Pick Vision combined with VisionLab’s part profile data is used to determine accurate part pick location, part orientation, and gripper end-effector (fingers) selection.
Gripper End-Effector (Fingers) Selection.
Robot automatically changes its end-effector based on Gi’s Pick Vision data.
Part Inspection
In seconds VisionLab X 150 captures:
• 360° dimensional inspection
• 360° visual defect detection
• Top and bottom view inspection
• Instant results with complete custom data reporting
Easy to Use Software
VisionLab incorporates user friendly, time saving software. Part templates are created in minutes and saved in memory by part number then recalled for instant inspection. Complete part layout inspection takes less than 10 seconds, regardless of the number of part features.
System 22 Thread Inspection
3D Wireframe
Automatically generated to measure pertinent thread features
Thread Database
Surface Control
The VisionLab offers a unique option of Surface Control which analyzes the OD surface of parts for visual defects. Gi’s patented light sequencing process provides complete part coverage to ensure each detail of every part is inspected.
Surface Defect Analysis
The highlighted area is a crack/split in the head
Features Measured and Defects Detected Using Surface Control
Thread Pitch Quality
Knurl Quantity & Quality
Cracks
Damage
Thread Lap
Nicks
Excess Plating
Rust
Burrs
Cross-Holes
ID Markings
Crimp Quality
Turned Hex
Chatter
End View
Added to measure and detect defects on both ends of parts. Features such as recesses, inner/outer diameters, through holes and counterbores are measured. Visual inspection such as head marking quality, damage, crimping, and plating defects are measured and detected.
Features Measured and Defects Detected Using End View
Recesses
Inner/Outer Diameters
Through Holes
Counterbores
Head Marking Quality
Damage
Crimping
Plating Defects
VisionLab AQL
The VisionLab AQL offers the same functions and without requiring an operator to manually load parts. With the addition of a feeder and custom trays, VisionLab-X can handle multiple batches with the ability to inspect, sort, and classify.