VisionLab, The World's Most Advanced Inspection System

Gi developed an inspection system so versatile, it’s being used across multiple industries; automotive, aerospace, ammunition, and medical, immediately solving quality issues. 

The VisionLab comes in multiple formats, VisionLab-75, VisionLab-150 and VisionLabX.  The VisionLab-75 can handle parts up to 75mm length and up to 35mm diameter.  The VisionLab-150 can handle parts up to 150mm length and 50mm diameter.  For larger sizes the VisionLabX can be custom designed to fit most applications.

Operator Load

Whether placed in a lab or on the shopfloor, VisionLab will be the most important inspection device in your quality department. First piece inspection, SPC sampling, Audits and Ppaps can be accomplished in a fraction of the time compared to manual gauges. In addition to measuring all profile characteristics, VisionLab offers optional visual defect detection on all part surfaces.

Easy to Use Software

VisionLab incorporates user friendly, time saving software. Part templates are created in minutes and saved in memory by part number then recalled for instant inspection. Complete part layout inspection takes less than 10 seconds, regardless of the number of part features.

3D Wireframe
Automatically generated to measure pertinent thread features

Thread Database

System 22 Thread Inspection

An important attribute of the VisionLab is its’ ability to measure threads. Patented optics and software algorithms allow for instant, accurate measurements of all pertinent thread characteristics without the use of special fixtures. A built-in thread database automatically sets thread features specifications.

Front Lighting Options

The VisionLab offers the unique option of adding top front lighting to illuminate the OD surface of parts to supplement the complete dimensional inspection with surface defect detection. Gi’s patented light sequencing process provides complete part coverage to ensure each detail of every part is analyzed. 

Surface Defect Analysis
The highlighted area is a crack/split in the head

Surface Defect Analysis The highlighted area is excess plating in threads

Features Measured and Defects Detected Using Top Front Lighting Option

Thread Pitch Quality
Knurl Quantity & Quality
Cracks
Damage
Thread Lap
Nicks
Excess Plating
Rust
Burrs
Cross-Holes
ID Markings
Crimp Quality
Turned Hex
Chatter

End View Front Lighting

Added to measure and detect defects on both ends of parts. Features such as recesses, inner/outer diameters, through holes and counterbores are measured. Visual inspection such as head marking quality, damage, crimping and plating defects are measured and detected. 

Features Measured and Defects Detected Using End View Lighting Option

Recesses
Inner/Outer Diameters
Through Holes
Counterbores
Head Marking Quality
Damage
Crimping
Plating Defects

Upper Tooling and Bit Kit

Optional tooling can be added to assist with staging parts.  The upper tooling is spring loaded for quick part placement.  A bit kit is provided to measure recess or bore depths

Bit Kit – Recess Depth
Bits are a known height. By measuring from known height to the end of the head, the recess depth is measured

• HARDWOOD - Bennington 661 Point

Automated

By Incorporating automation VisionLAB offers all the same functions minus requiring an operator load parts. With the addition of a part feeder and custom trays, VisionLab can be fully automated to run batches of single part numbers or it can be set-up to handle multiple parts with the ability to inspect, sort and classify.

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