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The World's Most Advanced Inspection System
VisionLab is the ultimate gauging and inspection solution for fasteners. The system comes standard with backlighting and a smart motor controlled rotating stage. This patented system can process 360 part profiles in less than 10 seconds providing the most accurate and repeatable dimensional inspection results.
3D Inspection Models:
VisionLab 75 &150
Options
Easy to Use Software
VisionLab incorporates user friendly, time saving software. Part templates are created in minutes and saved in memory by part number then recalled for instant inspection. Complete part layout inspection takes less than 10 seconds, regardless of the number of part features.
Surface Defect Analysis
The highlighted area is a crack/split in the head
Front Lighting Options
The VisionLab offers the unique option of adding top front lighting to illuminate the OD surface of parts to supplement the complete dimensional inspection with surface defect detection. Gi’s patented light sequencing process provides complete part coverage to ensure each detail of every part is analyzed.
Features Measured and Defects Detected Using Top Front Lighting Option
Thread Pitch Quality
Knurl Quantity & Quality
Cracks
Damage
Thread Lap
Nicks
Excess Plating
Rust
Burrs
Cross-Holes
ID Markings
Crimp Quality
Turned Hex
Chatter
End View Front Lighting
Added to measure and detect defects on both ends of parts. Features such as recesses, inner/outer diameters, through holes and counterbores are measured. Visual inspection such as head marking quality, damage, crimping and plating defects are measured and detected.
Features Measured and Defects Detected Using End View Lighting Option
Recesses
Inner/Outer Diameters
Through Holes
Counterbores
Head Marking Quality
Damage
Crimping
Plating Defects
Upper Tooling and Bit Kit
Optional tooling can be added to assist with staging parts. The upper tooling is spring loaded for quick part placement. A bit kit is provided to measure recess or bore depths
Bit Kit – Recess Depth
Bits are a known height. By measuring from known height to the end of the head, the recess depth is measured
VisionLab X – Automated Vision System
By Incorporating automation VisionLab offers all the same functions minus requiring an operator load parts. With the addition of a part feeder and custom trays, VisionLab can be fully automated to run batches of single part numbers or it can be set-up to handle multiple parts with the ability to inspect, sort and classify.